World's Leader of Blow Molding Machine Manufacturer

TC Series - SMC Extrusion Blow Horizontal Clamping Movement Machines (Directional Valve Control)

Posted Sat, 2009-11-28 15:03
Printer-friendly versionPrinter-friendly versionSend to friendSend to friendPDF versionPDF version

TC Series - SMC Extrusion Blow Molding Machine
with Horizontal Clamping Movement & Directional Valve Control

 

SMC DTC Machine

Machinery Series TC is an evolutionary replacement of a series of T - the most popular and sold over the past 15 years lineup SMC.

TC machines are designed for all modern "canon" are durable, fast, flexible and easy to configure. At the same time with a fairly simple and reliable hydraulic system. TC series machines can be equipped with different types of drive extruder, different types of controller, and moreover, the machines can be installed or not installed options from a fairly long list. This modularity makes the machine a series TC maximum versatility and perfectly suitable for a variety of technical tasks and budgets. From the most simple projects with low investment opportunities to the serious and very demanding customers. Such versatility has traditionally distinguished range of blowing equipment SMC.

First and foremost is to provide lever-type closing unit with a horizontal speed carriages. This concept is already being used in extrusion blow molding machines SMC medium and large series of TG since 2003.

New concept of closing the site allows you to install on the machine TC Series molding larger and provides more clamping force, compared with cars of similar sizes of the series T.

Mechanics and Ergonomics

The machine frame in the form of the rectangular seals all the points of the machine and ensures even distribution of load. Due to the absence of the vertical carriage all the TC series machines are compact and fit into the height of 2-2,5 meters.

All control regulators, gauges and gauges made to the front of the machine. Access to the "inner" and is now made easier by simple opening of a transparent door through which, and so you can visually assess the condition of pre-hydraulic elements.

Improved mount hot knife, it has become more stable and easier to adjust. Also more convenient to make the calibration blown Ornov of mold.

Was based on simple and reliable hydraulic system of a series of T.

Apron Vickers pump maintains a constant performance level pressure 80-110 bar. With the accumulator is achieved more energy-efficient power consumption allows you to reduce the required installed capacity. Movement carriages controlled valves with a smooth hydraulic braking when approaching the endpoint. Opening and closing the mold is carried out in two speeds two discrete valves and tuning speed supply blown Ornov carried out by mechanical regulator.

Unlike the T series in the new machines of valves have been attributed to the machine so that each valve is located directly next to the hydraulic cylinder. This arrangement provides the shortest route hydraulic fluid to hydraulic cylinders, increases speed and improves the accuracy of positioning, reduces the energy losses due to throttling and heating fluid. Fixed hydraulic connections are made in metal pipes, which substantially increases the reliability of the hydraulic system. Element base of bust, revised and optimized.

This hydraulic system is sufficiently accurate and fast for the classes up to 10 liters, but surprisingly unpretentious and reliable in operation compared with capricious hydraulic systems, stuffed with proportional servo.

Proportional hydraulics with configurable controller with velocity profiles and feedback is used by SMC for medium-and large-series machines TG, series S, as well as in injection-blow molding machines.

The system includes safety valves and two points of filtration (suction filter and filter-back). Components of hydraulic system supplied Bosch-Rexroth, Vickers, Moog and Parker, being used only original parts of these manufacturers. Support optimal (given) the oil temperature is carried out by a system of valve opens or closes the flow of cooling water in the oil cooler, and electronics, which monitors the actual temperature of the oil and filing the appropriate commands to the valve or stops the car completely in case of overheating oil.

Features

  • Extruders Euroimpex with electric or hydraulic drive (at the customer's choice)
  • Heads for the continuous extrusion of the number of streams from one to ten
  • Cold or hot cutting and other methods of processing Sleeves (client's choice)
  • Parizon control (optional)
  • Application of transparent strips (optional)
  • PVC-performance (optional)
  • Multi-stage blowing (played by CE)
  • Blowing products with an inclined neck (optional)
  • Aseptic blowing (optional)
  • Blowing a needle (optional)
  • Wringing blowing mandrel (optional)
  • Stations of the post-cooling (optional)
  • Controller Omron PLC or Beckhoff (client's choice)
  • Drive hydraulic cores (optional)
  • Cutting or removal of rotational Oblomov (client's choice)
  • Central lubrication system (standard)
  • Implementation of CE or non-CE (client's choice)

Additional optional capabilities

  • Extruders and extrusion heads Bekum
  • Cooling Systems Compressed Air
  • Testers leak and other defects of products
  • Systems labeling of IML technology
  • Conveyor system for the supply of finished products from two points workpits to one (for dvuhstantsionnyh machines)

SMC TC Series - Machine Specification Chart

SMC
Machine Model		 Unit 1000
TC		 1000
DTC		 2000
TC		 2000
DTC		 3000
TC		 3000
DTC		 5000
TC		 5000
DTC
General Specification                  
Mold Width mm 340 340 480 480 580 580 640 640
Mold Height mm 300 300 350 350 400
 400 450 450
Mold Thickness (half - min)
 mm
 60 60 80 80 100 130 125 130
Minimum Clamp Closing mm 110 110 150 150
 250 250 250
 250
Maximum Clamp opening mm 360 360 450 450 550 550 550 550
Clamping Stroke mm 250 250 300 300 300 300 300 300
Carriage Stroke mm
 350 350 500 500 600 600 650 650
Clamping Force kN 30 30 50 50 120
 120
 120 120
Clamping Pressure bar 100 100 100 100 100
 100 100 100
Center Distances                  
 2 Cavities mm  120 120 160 140 250 250 250 280
 3 Cavities mm 85 85 100 100 160 160 180 180
 4 Cavities mm 65  65 85 85 120 120 14 120
 6 Cavities mm 50  50 65 65 85 85 85 85
 8 Cavities mm na  na  50  50 65 65 60 60
 10 Cavities mm na 
na  na  na  50 50 50 50
Extruder  
 
             
 Screw Diameter mm 52 60 60 70 70 80 80 90
 Screw Length L/D  24 24 24 24 24 24 24 24
 Screw Speed RPM
 100 75 75 75 75 75 75 60
 Number of Heating Zones #
  3 3 3 3 3 3 3 3
Energy Consumption  
               
Hydraulic Drive  
   
    
       
 Hydraulic Pump & Motor kW 18.75  22.25 22.25 29.75 33.25  57.95  62.57 70.57
 Extruder Drive kW  na  na  na  na  na  na  na  na
 Barrel Heater kW 7 8 8
 11  12  13  18 18
 Maximum Heating Capacity kW  13.2  14  15.3  18.9  19.8  22.5  24 24
 Total Connected Load kW  34.22  37.88  39.18  51.48  56.1  82.45 86.37 105.07
 Average Power Consumption kW  30.02  33.1  34.4  44.96  48.84  70.86 69.07 84
Inverter Drive    
              
 Hydraulic Pump & Motor kW 8 8 8.5 8.75 16.25 22.2 25.57 25.57
 Extruder Drive kW 18.5 18.5 30 30 30 37 37 45
Barrel Heater kW 6 7 8 11 11 13 18 18
 Maximum Heating Capacity kW 11.5 14.9 15 18 17 22.6 24 24
 Total Connected Load kW 32.96 36.36 47.06 50.45 53.07 70.11 86.37 105.07
 Average Power Consumption kW 28.61 32.07 40.65 43.86 45.86 60.61 51.8 63
Machine Dimension  
           
    
 Machine Width mm 1850
 1850 2100 2100 2650 3700 2650 3700
 Machine Length mm
 3200
 3200 3500 3500 5000 5000 5000 5000
 Machine Height mm 2100 2100
 2100
2100
 2100 2100
 2100 2100
 Machine Weight kg na
na  na
na  na
na  na
na 

Disclaimer: Technical Data are subject to change in accordance with further development and are at the discretion of the manufacturer with out prior notice. Liabilities resulting from such changes are no manufacturer’s obligation.

Note:

  • TC = Toggle Clamp, Horizontal Movement, Directional Valve Control
  • D   = Double Station